About the Spark Filter Coil and Spark Plate.

1. Spark Filter Coil.

From the AWA Radiotron Designer's Handbook, 4th Edition.

Often a point of discussion in car radio restoration articles, there seems to be some mystery about the coil represented in the above diagram as L1. It consists of only a few turns of wire, and is connected right at the aerial socket. Suggestions have been made that it is some kind of matching network. However, such few turns will have virtually no effect on the MW frequencies the set operates at. The inductance of the coil is very low; typically less than 5uH. In actual fact, as the AWA Radiotron Designer's Handbook book states:

It so happens that ignition interference peaks around 40Mc/s, and in fact this was a major problem with the original 405 line TV broadcasts in London, operating around this frequency. It effectively mandated the fitting of suppressors fitted to cars in the UK.

"Radio Television & Hobbies" for June 1959, describes a car radio project which includes this coil. It is described as a "hash filter" in the circuit diagram. The text of the article states that, "It acts in conjunction with the input capacity of the receiver to form a low pass filter and prevents cross modulation of the first stage by high frequency interference, e.g. the car's ignition system."
Either way, as a resonant circuit, or as a low pass filter, the 40Mc/s energy entering the RF input stage is reduced.

How might 40Mc/s energy cause interference in a radio which only operates up to 1.6Mc/s, you might ask? If sufficient 40Mc/s energy gets into the RF amplifier (or frequency converter) stage, grid rectification will result, and this of course will intermodulate with the lower MW receiving frequency. You might assume that any resulting frequency products are still too high to get through the RF or IF stages.
But, consider this: That 40Mc/s signal is being interrupted by the frequency at which the engine rotates, and the number of spark plugs it has. Consider a four cylinder engine rotating at 1000 rpm. The 40Mc/s signal is causing grid rectification, and thus modulation of the broadcast signal at 250 c/s. No wonder it is clearly audible.

Examples:


Spark filter in this Ferris 106 car radio is the red coil of wire. It measures only 0.3uH.


Spark filter coil in the Philips NT346V is a moulded choke.


In the Walbar 1255A, the filter coil is wound on an air cored former.


In the AWA 946AZ, the coil is a few turns wound on a high value resistor for the former.

Note in the above examples, the coil has few turns and is of low inductance. Their effect at 1MHz is minimal.

Loading Coils.
The spark filter coil is not to be confused with another coil, sometimes fitted to domestic sets, which are of much higher inductance (typically 100uH or more ). This is used for matching purposes, to connect an external aerial to a set using a ferrite loopstick, and the parts list for these sets describes the coils as such.


Input matching coil for this domestic set measures 195uH.

It should be clear from the above examples, that despite schematically appearing as the same thing, the coils are completely different between the car set and domestic set.



2. The Spark Plate.
Another component unique to car radio is the so called "spark plate". This is a special capacitor which performs filtering on the supply line.

Partial circuit from an AWA 930A/931A.

The spark plate is a capacitor which uses the chassis as one plate, a thin insulator (typically mica) for the dielectric, and piece of brass, copper, or tin plate, as the other plate. The assembly is riveted together with suitable insulating washers. It can be seen that since one plate is the chassis itself, the inductance is extremely low. Similarly, the other plate of the capacitor is also of low inductance, because the supply input and output are soldered directly to the plate. There are no connecting leads as per a conventional capacitor. Such leads have inductance. With high frequency interference entering the capacitor, it can be also imagined that any inductance in series with the actual capacitor will detract from its bypassing action.


Inside view of the AWA 930A. The spark plate is at the top of the photo.

Looking at the above photo, the supply cable can be seen terminated on one end of the spark plate, and the supply to the radio comes from the other end. Filtering efficiency is further improved by this method since the supply passes through the whole capacitor, rather than merely being connected to one point of it. The spark plate is designated as C8 in the above circuit, and the tubular capacitor at the 'supply out' end is C9. Coil L6 is adjacent to that. It feeds the power switch (S1) on the back of the volume control. Although the spark plate has a low value of capacitance (200pF is typical), it must be remembered that it is of low inductance. Thus, the low capacitance is sufficient for bypassing the fast rise time of ignition pulses.
Spark plates are sometimes also used for external speaker and dial lamp connections.



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